Modular Crude Oil Fractionation Plant – 1000 BBL/day – Includes Distillation Tower, Strippers, Pumps & Air Coolers

Fractionation Plant – Key Equipment Description

Complete Crude Fractionation Plant – Turnkey System

• Features a full distillation train including diesel and kerosene strippers, exchangers, condensers, and storage systems
• Designed for 1000 BBL/day atmospheric processing
• Integrated feed system, VRU, product cooling, and fully automated controls
• Ideal for modular deployment in upstream oil processing or brownfield revamps
• Built to ASME and API standards (see P&IDs for details)

Core Process Vessels

• Crude Fractionator Tower (Main Column)
• Vertical column for crude oil separation
• Multiple draw points: Overhead, diesel, kerosene, and atmospheric residue
• Internals include trays and/or packing for vapor-liquid contact
• Equipped with overhead condenser and bottom reboiler
• Diesel Stripper (T-0245)
• Vertical packed tower
• Operates at 758 kPag, 343°C
• Removes light ends from diesel stream
• API OH4 vertical inline pump service
• Kerosene Stripper (T-0250)
• Similar to diesel stripper but for kerosene
• Operates at 758 kPag, 232°C
• Atmospheric Residue Tank (TK-0220)
• 1000 BBL API 12F modified vertical tank
• Includes agitator (Dynamix NMX6-40-5) and heating coil
• Pressure-vacuum relief and truck-out provisions

Heat Exchange & Cooling Systems

• Feed/Residue Exchangers (E-0225A/B)
• Shell & tube (TEMA AES) design
• Used to preheat crude feed and recover heat from bottom products
• Kerosene, Diesel & Naphtha Air Coolers (AC-0245, AC-0250, AC-0260)
• Alfa Laval horizontal forced draft units
• Design pressures from 1379 to 2276 kPag
• Duty ranges from 90 to 294 kW
• Fractionator Condenser (AC-0255)
• Alfa Laval E108-2-20 model
• 2244 kW duty capacity
• Dual motors (22 kW each)

Pumps and Transfer Systems

• Crude Feed Pumps (P-0220A/B)
• Horizontal centrifugal (ANSI 1X2-10 WPH-M196)
• 18.1 m³/hr @ 130 m head, 15 kW motors
• Product Pumps
• Diesel Product Pumps (P-0245A/B): 2.4 m³/hr @ 30 m head
• Kerosene Product Pumps (P-0250A/B): 5.5 m³/hr @ 152 m head
• API OH4 vertical inline type with mechanical seal systems
• Produced Water Pumps
• Notably mentioned in support of fractionation operations

Fuel & Air Services

• Fuel Gas Distribution System
• Includes pressure control valves, flow indicators, NPT fittings
• Connected to burners and pilots on reboilers
• Air purging and safety controls integrated
• Instrument Air System
• Distributed across multiple skids
• Essential for valve actuation and instrumentation

Additional Systems

• Vapour Recovery Unit (VRU – PK-270)
• Ro-Flo Model 211M vane compressor
• 30 kW motor @ 900 RPM
• Compresses off-gas from fractionator for recovery
• Closed Drain System
• Collects and routes process fluids from various skids
• Safely managed back to a central drain header
• Heat Medium System
• Supplies hot oil to reboilers, residue tank coils
• Includes return lines and temperature controls

Instrumentation & Controls

• Extensive use of:
• Flow Control Valves (FCV), Pressure Relief Valves (PSV), Level Transmitters (LIT), and Safety Shutdown Valves (ESDV)
• Redundancy and bypass arrangements for operational flexibility
• Local and remote control capabilities (MCC and ESD logic included)